My Expertise
My Expertise
- Electrified Chemical Manufacturing & Sustainable Nitrogen: Developing renewable-electricity-driven routes to ammonia, nitrate fertilisers, urea and other essential chemicals using plasma, electrochemical and coupled plasma-electrocatalytic processes.
- AI-Guided Nanomaterials & High-Entropy Catalysts: Combining AI, data-driven methods, computational modelling and high-throughput experimentation to discover and optimise nanomaterials, atomically thin materials, high-entropy alloys, catalysts and functional interfaces.
- Plasma Catalysis & Reactor Engineering: Designing non-thermal plasma and plasma-catalytic systems from fundamental reaction chemistry and plasma-material interactions through reactor architecture, diagnostics, process integration and scale-up.
- Advanced Materials & 3D Functional Architectures: Developing two-dimensional materials, liquid-crystalline and self-ordered systems, functional nanomaterials and 3D-printed catalytic architectures using solution processing and additive manufacturing.
- Techno-Economics, Life-Cycle Assessment & Technology Readiness: Using techno-economic analysis, life-cycle assessment, process modelling and TRL targets to guide research from laboratory discovery through bench and pilot scale toward practical net-zero chemical manufacturing.
- Research Translation, IP & Commercialisation: Connecting fundamental research with industry through intellectual property, prototype development, entrepreneurship and commercialisation, with experience translating technologies across advanced materials, bioelectronics and sustainable chemical manufacturing.
Keywords
Fields of Research (FoR)
Plasma physics; fusion plasmas; electrical discharges, Inorganic materials (incl. nanomaterials), Environmentally sustainable engineering, Catalysis and mechanisms of reactions, Fertilisers (incl. application), Nanomaterials, ElectrochemistrySEO tags
Biography
Dr Ali R. Jalili is an ARC Future Fellow and Senior Lecturer in the School of Chemistry at UNSW Sydney, where he founded and heads the PlasmaTech Lab. His research focuses on the development of materials, reactions and reactor technologies for electrified chemical manufacturing, with particular emphasis on sustainable nitrogen chemistry, plasma catalysis, electrochemistry, and the production of fertilisers and other essential chemicals using...view more
Dr Ali R. Jalili is an ARC Future Fellow and Senior Lecturer in the School of Chemistry at UNSW Sydney, where he founded and heads the PlasmaTech Lab. His research focuses on the development of materials, reactions and reactor technologies for electrified chemical manufacturing, with particular emphasis on sustainable nitrogen chemistry, plasma catalysis, electrochemistry, and the production of fertilisers and other essential chemicals using renewable electricity.
His research combines AI-assisted discovery of nanomaterials, high-entropy alloys and catalysts with experimental synthesis, plasma chemistry, electrochemistry and reactor engineering. Techno-economic and life-cycle analyses are incorporated from the outset to guide research from laboratory proof-of-concept through bench and pilot scale, accelerate technology readiness, and support the development of practical net-zero chemical manufacturing technologies.
Jalili pioneered hybrid plasma-electrocatalytic approaches for sustainable ammonia production and has since led research into ammonia synthesis, nitrate and NOx conversion, urea synthesis, and decentralised fertiliser production. Earlier in his career, he developed expertise in graphene and liquid crystals of two-dimensional materials, scalable fibres and three-dimensional architectures, functional nanomaterials, and bioelectronic systems.
His research has generated four patent families and contributed to the translation of technologies across advanced materials, bioelectronics and sustainable chemical manufacturing. He is also the founder of NOxZora, a UNSW spin-out developing decentralised fertiliser technologies using air, electricity and minerals. He works closely with academic, industry and government partners to move discoveries from the laboratory towards practical deployment.
My Grants
- 2025: UNSW-SJTU Collaboration Research Program, Hybrid Plasmatic-Electrochemical Reaction for Green Ammonia Synthesis, $10,000
- 2024: Clean Technology R&D Grants, On-Demand Green Ammonia Production, $1,588,959
- 2023: ARC Future Fellowship Award, High productivity of hybrid plasma electrocatalytic fertiliser production, $842,080
- 2022: ARC Discovery, Plasma-driven Electrochemical Synthesis of Urea, $422,103
- 2019: UNSW Sydney Startup Fund, $215,576
- 2018: ARC Discovery Early Career Researcher Award,Nature-inspired electrochemical conversion of nitrogen to ammonia, $368,446
- 2017: Vice Chancellor’s Postdoctoral Fellow Award, RMIT University, $326,000
- 2015: The Australian Institute for Innovative Materials (AIIM) Collaborative Grant, $20,000
- 2014: The Australian Institute for Innovative Materials (AIIM) for Gold Grant, $12,000
My Awards
ARC Future Fellowship (2023)
ARC DECRA (2017)
Travel award from Australia Academy of Sciences (2016).
Best poster award from the Fiber Society (2013).
My Research Activities
My research focuses on electrified chemical manufacturing, meaning the use of renewable electricity, advanced materials and intensified reaction systems to rethink the way in which fertilisers and other essential chemicals are made. A key aspect of this work is setting practical research objectives around energy efficiency, techno-economics, life-cycle performance and technology readiness, so that discoveries are evaluated against the requirements for eventual deployment rather than solely on their performance in the laboratory.
An important part of my research is helping shape the direction of emerging fields. I have led roadmap and perspective studies aimed at establishing the scientific, engineering, techno-economic and life-cycle targets required for electrified nitrogen and plasma-enabled chemical technologies to progress from laboratory discovery to practical implementation. This agenda-setting work supports our experimental research by helping identify where the field should focus its efforts and which advances are most likely to deliver meaningful real-world impact.
The use of electricity in the production of nitrogen compounds and fertilisers is a key area of our research. We investigate plasma, electrochemical and combined plasma-electrocatalytic routes for ammonia synthesis, nitrate and NOx conversion, urea synthesis and fertiliser production, spanning fundamental reaction chemistry, catalyst development, reactor engineering, process integration and scale-up. This research is closely linked to our broader objective of developing decentralised, renewable-electricity-powered approaches to chemical manufacturing.
A further major area is AI-assisted materials discovery and the development of advanced catalysts. By combining computational and data-driven approaches with high-throughput experimentation, we discover and optimise nanomaterials, atomically thin and two-dimensional materials, high-entropy alloys and catalysts, as well as functional interfaces for plasma and electrochemical reactions. We also create self-ordered and three-dimensional catalytic structures using solution processing, liquid-crystalline assembly and additive manufacturing.
We also design non-thermal plasma reactors and integrated process systems, incorporating plasma catalysis, reactor engineering, diagnostics, model-assisted optimisation and 3D-printed functional structures. Across these projects, techno-economic analysis, life-cycle assessment and technology-readiness targets guide research from laboratory discovery through to bench and pilot scale, with the objective of accelerating the development of practical technologies for net-zero chemical manufacturing.
My Research Supervision
Supervision keywords
Areas of supervision
Teaching
CHEM1811 Engineering Chemistry
I coordinate and lecture CHEM1811 Engineering Chemistry, a core first-year engineering course
My teaching and research supervision are closely connected. I aim to train students to move beyond laboratory performance alone and consider how materials, reactions and processes can ultimately be engineered, scaled and translated into practical technologies.
Available Research Projects and Areas of Supervision
Areas of supervision and current research opportunities
I welcome Honours, Master’s and PhD students interested in research at the intersection of chemistry, materials science and engineering. Projects in the PlasmaTech Lab span fundamental materials and reaction chemistry, reactor development, process design, techno-economics and technology translation.
A key feature of our group is that we encourage students to look beyond laboratory performance alone. Where appropriate, we support entrepreneurial activity, industry engagement, intellectual property development and commercialisation, allowing promising discoveries to progress towards prototypes, partnerships, spin-outs and real-world deployment.
1. Electrified nitrogen chemistry and sustainable fertiliser production
We investigate plasma, electrochemical and plasma-electrocatalytic routes for ammonia synthesis, nitrate and NOx conversion, urea synthesis and fertiliser production. Projects may involve catalyst development, reaction mechanisms, product capture, process integration and scale-up, with a particular focus on decentralised chemical manufacturing using renewable electricity.
2. AI-guided discovery of nanomaterials and high-entropy catalysts
We use AI, machine learning, computational methods and high-throughput experimentation to discover and optimise new catalytic materials. Research areas include nanomaterials, atomically thin and two-dimensional materials, high-entropy alloys and catalysts, and functional interfaces, linking digital prediction with experimental synthesis, characterisation and performance testing.
3. Plasma catalysis and next-generation reactor engineering
We study how non-thermal plasma drives molecular reactions and interacts with catalytic materials, and use this understanding to design more efficient reactors. Projects may focus on plasma chemistry, plasma-material interactions, diagnostics, power optimisation, modelling, reactor architecture and scale-up for sustainable chemical production.
4. Self-ordered and 3D-printed catalytic materials
We use solution processing, liquid-crystalline assembly and additive manufacturing to design structured catalytic materials. Our projects examine how nanoscale ordering and three-dimensional architecture can enhance catalytic activity, mass transfer and reactor performance in plasma and electrochemical systems.
5. Techno-economics, life-cycle assessment and technology translation
These projects examine whether new chemical technologies can progress beyond laboratory feasibility. Research may include techno-economic analysis, life-cycle assessment, energy and carbon accounting, process modelling and technology-readiness evaluation. These tools are used to guide experimental priorities, performance targets and scale-up strategies.
Research culture and translation
We encourage students to understand the full pathway from discovery to deployment. Depending on the project, students may work with industry partners, contribute to intellectual property, develop prototypes, undertake techno-economic or life-cycle analyses, and gain experience in how research progresses towards commercialisation.
We place a high value on rigorous fundamental science, but we also want students to understand how good chemistry can be translated into useful technology. This means considering scale-up, manufacturability, cost, environmental performance, technology readiness and commercial potential alongside scientific performance.
Students from chemistry, materials science, chemical engineering, physics, data science and related disciplines are encouraged to get in touch to discuss possible projects, scholarship opportunities and current research directions.
My Engagement
Engagement
I connect academia, industry, government and the broader community, with a focus on turning research into technologies that can be tested, scaled and used in practice. My experience spans academic research, industrial R&D and commercialisation, which helps me build partnerships in sustainable chemical manufacturing, advanced materials and net-zero technologies.
I have worked closely with industry in research, technology development and commercialisation. I founded NOxZora, a UNSW spin-out focused on decentralised fertiliser technologies. I also work with academic and industry partners on intellectual property, prototype development, techno-economic and life-cycle assessment, scale-up and research funding. Where possible, I encourage collaborations to go beyond publication and progress towards IP creation, industry partnership, entrepreneurship and commercialisation.
I am also involved in research leadership and outreach. At UNSW Chemistry, I contribute to industry-focused activities and research events, and I have led laboratory engagement sessions for high-school students. I serve on the scientific and organising committee of the Symposium on Ammonia Energy and collaborate internationally on sustainable nitrogen, plasma technologies and electrified chemical manufacturing.
I welcome engagement with industry, government, researchers and community organisations interested in sustainable fertilisers, plasma and electrochemical technologies, advanced materials, technology translation and net-zero chemical manufacturing.